What is 'Paper Tube Re-cutter Machine'?

Paper Tube Re-Cutter Machinery is an industrial machine used to cut long paper tubes or cores into smaller, precise lengths according to the desired product specifications.

These tubes are usually produced in long lengths (for example, 3–6 meters) by a paper tube winding machine, and then the re-cutter trims them into shorter pieces (e.g., 76 mm, 150 mm, 250 mm, etc.) depending on their final use — in textiles, films, packaging, or labels.

🔧 Main Functions

• Automatic or semi-automatic cutting of paper tubes.
• High precision length control using servo systems or mechanical stops.
• Smooth, burr-free edges for high-quality finished cores.
• Multiple knife/blade options (rotary, circular, or saw-type cutting).

⚙️ Key Components

• Loading system – holds and feeds long tubes.
• Cutting station – performs the cutting process.
• Measuring unit – sets exact cutting lengths.
• Discharge system – collects finished shorter cores.

🏭 Typical Applications

• Textile tubes / yarn cores
• Film & flexible packaging cores
• Adhesive tape cores
• Paper and foil winding cores

🚀 Advantages

• Increases production efficiency and accuracy.
• Reduces waste and labor cost.
• Ensures consistent product dimensions.
• Integrates easily with tube winding lines for continuous operation.

In Which Industries is 'Paper Tube Re-cutter Machine' Used?

Paper tube re-cutter machines are used in many industries that rely on paper cores or tubes for winding, packaging, or support purposes. Here's a detailed breakdown of the main industries using these machines 👇

🧵 1. Textile Industry

Used for:

• Yarn winding tubes (DTY, POY, FDY, OE, etc.)
• Spinning tubes and cones
• Warping and dyeing cores

Purpose:

Cutting long paper tubes into shorter yarn cores or cones used in spinning and winding machines.

🎞 2. Flexible Packaging & Plastic Film Industry

Used for:

• Stretch film, BOPP, PET, LDPE, and lamination film rolls.
• Flexible packaging cores for slitting and rewinding.

Purpose:

Produces accurate-length cores for film winding and rewinding operations.

🧻 3. Paper & Tissue Industry

Used for:

• Tissue rolls, toilet paper, kitchen towel cores, and industrial jumbo roll cores.

Purpose:

Cuts parent tubes into short cores for paper converting and roll rewinding lines.

📦 4. Adhesive Tape & Label Industry

Used for:

• Masking tape, BOPP tape, double-sided tape, label rolls, etc.

Purpose:

Produces small-diameter short cores for tape and label winding.

🪵 5. Construction & Carpet Industry

Used for:

• Carpet rolls, vinyl flooring, laminated sheets, plastic sheet rolls.

Purpose:

Prepares strong and thick cores to support heavy winding materials.

🧴 6. Printing & Paper Converting Industry

Used for:

• Poster rolls, plotter paper, gift wrap, thermal paper, and label stock.

Purpose:

Cuts cores for roll-fed printing and rewinding operations.

What Are The Features of Ayyildiz Machine 'Paper Tube Re-cutter Making Machines'?

Paper tube making machines belonging to Ayyıldız Machine Company are supervised by highly experienced experts throughout all production processes. The machines come with product guarantees, making Ayyıldız the only company in Turkey to offer such guarantees to its customers. With over 25 years of industry experience, the company produces special machines tailored to the requested technical details, prioritizing customer satisfaction.

Technically, the features of machines from Ayyıldız Machine Company include:

• Siemens PLC Control System
• Siemens Touch Screen
• Siemens Servo Motor and Drivers
• Two servo systems for precision and cutting smoothness
• Photocell eye system for precise cuts

The machines have many advantages, including weight distribution wheel systems, glue heaters, Derlin moveable under-blade unit, and Servo System details in the cutting section. The Derlin moveable under-blade system extends blade life and ensures the co-aging technique is applied fully, reducing maintenance time and costs.